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Why KDAOV?

Product development is a complex process that involves multiple stakeholders working together to bring a product from concept to reality. At an organizational level, there are various processes in place to ensure that the product is developed efficiently and effectively. However, there is also a need for an individual level process that each design engineer can follow to ensure that their work is of the highest quality and can be easily adapted by others. Continue to read to explore the advantages of having an individual level process like KDAOV for design engineers.

  • One of the key advantages of having an individual level process for design engineers is that it encourages the use of master modelling techniques. This means that the engineer creates a master model that can be easily modified to make changes to the design. This is particularly useful when multiple engineers are working on the same project, as it allows for easy collaboration and communication. With a master model in place, engineers can easily work on a design developed by another engineer, without having to start from scratch.
     

    • Maintain a short construction tree

    • Use folders to group parts in a assembly file

    • Rename the features to represent the function of features

    • Use equation-based construction wherever possible

    • Use relative constraints on parts inside assemblies

  • Another advantage of having an individual level process is that it allows engineers to learn from each other's mistakes. By having a process in place that encourages documentation of the design process, engineers can easily see where mistakes were made and how they were corrected. This helps to prevent the same mistakes from being made again in the future, saving time and resources.

  • Having an individual level process also allows for the building of knowledge within the team. By documenting the design process, engineers can easily share knowledge and expertise with each other. This helps to build a stronger team and ensures that everyone is working towards the same goal.

  • An individual level process also helps to close skill gaps within the team. By having a clear process in place, engineers can easily see where their skills are lacking and work to improve them. This ensures that the team is well-rounded and can handle any challenges that come their way.

  • Finally, having an individual level process ensures predictable timelines. By following a clear process, engineers can easily see where they are in the design process and how long it will take to complete each step. This helps to ensure that the project stays on track and is completed on time.

  • In conclusion, having an individual level process for design engineers is essential for efficient and effective product development. It encourages collaboration, learning, and knowledge building, helps to close skill gaps, and ensures predictable timelines. By following a clear process, engineers can create high-quality designs that can be easily modified and adapted by others, leading to successful and repeatable product development.

​Product development is a complex process that involves multiple stakeholders working together to bring a product from concept to reality. At an organizational level, there are various processes in place to ensure that the product is developed efficiently and effectively.

 

However, there is also a need for an individual level process that each design engineer can follow to ensure that their work is of the highest quality and can be easily adapted by others. Continue to read to explore the advantages of having an individual level process like KDAOV for design engineers.

The KDAOV Impact

Knowledge Aquisition

  • Fill in the Input form along with the designer and other stake holders

  • Develop in depth knowledge about the product function and use

  • Analyse technical machine elements

  • Analyse material and manufacturing to be used

  • DFMEA wherever applicable

  • Identify suitable standard parts

Design

Analyse

  • DFX (Manufacturing, Assembly, Function etc.)

  • Structural/ Thermal simulation

  • Plastic flow/ Tooling Challenges

  • FMEA Review

  • Prototype function and Visual appearance

Optimize

  • Modify the design to rectify the problems identified in analysis phase

  • Apply GD&T and tolerance stack up

Verify

  • QC Check List

  • 3D Print checking

  • VR Check for large assemblies

  • 2D Print check

  • Low/High fidelity prototyping

Pre-Design

  • Collect specs of standard parts used

  • Convert available data to CAD

 

Design

  • Develop a Parametric 3D Master model to match the concept form

  • Extract individual parts from the Master part

  • Deep detailing of part individually

  • Integrate Fastening features

  • Routing of cables/ Tubes and Pipes

  • Add Fasteners and other Toolbox components

​the conformance to requirements
realized through prevention
& reduction of defects
& nonconformances

​Philip Crosby  |  A businessman and author who contributed to management theory and quality management practices

DO IT RIGHT
THE FIRST TIME!

​Philip Crosby  |  A businessman and author who contributed to management theory and quality management practices

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